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|  08-01-2009, 07:04 AM | #1 | 
| Member Join Date: May 2007 Location: Southern NH 
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	 |  Similar Problem 
			
			I had a friend with a boat that his vent line to the fuel tank had become plugged by a insect building his home inside the line. The tank would build a vacuum causing the fuel system to lean out, and stalling backfire would be the signs of the trouble. It would act differently depending on the amount of fuel in the tank and how long and hard he ran the engine. Its worth looking into for sure. He chased this problem for a summer and was changing parts like he was changing his clothes. Very frustrating for him to not be able run 30 miles out from shore to do his fishing and not sure if he was going to be able to make it out and then back in.
		 
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|  08-01-2009, 02:57 PM | #2 | 
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	 |  Engine Stalling Problems 
			
			Thanks MacShpMan for info about vent hose blockage.  I have checked hose at the top where it eixts the boat, however, have not checked entire length of hose. Not sure how one would do that, or how to clean out. Suppose I could run some plastic tubing down through the vent hose to check for obstructions, but then again don't want to force anything down furhter if something is there.... I can relate to your friend's boat problems. I feel like I'm changing parts like clothes ! Talked to marine tech. this morning, he didn't have a chance to replace Distributor Cap or Rotor Friday because of backlog of customer repairs. He's going to order parts Monday and work on boat Tuesday. After parts installed he said he'll take to nearby pond to test, best he can do under the conditions. I plan to be on that ride myself ! Marine Tech said it may be Carb problems again, but I reminded him the Carb about the complete Carb rebuild job he did 1 year ago. He said, Carb can still get gummed up with ethanol varnish, even after a short amount of time. Explained to Marine Tech that I checked for Ignition Wire arching under the cover of darkness last night, and could not detect any arching from wires or Distributor Cap. He came right out and said 'It's not your wires, wires in a boat last forever' ! This seems very contradictory to what has been shared on this Forum. Then again, I'm not the Professional Marine Tech. Honestly, the collections of knowledge and experience from members of this Forum, have been invalluable ! I find it extremely difficult to believe that the ethanol gas can be constantly causing my issues. Can't just be me ! Everyone would be having problems with their engines. Problem has to be something unrelated to gas. Let me ask one last question..... If new Distributor Cap and Rotor, do not correct the problem, next replacement part may be the Coil. Just a process of elimniation at this point.... How can you tell if you have a bad Coil? What are the symptoms? Would symptoms be contant or intermitant, and it heats up? Thanks agin. Bigdog | 
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|  08-01-2009, 04:46 PM | #3 | |
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	 |   Quote: 
 Another possabity: If someone has been in the engine room, it's possable one of the spark plug wires came loose from a spark plug inadvertantly by being bumped into. I once actually had a spark plug wire dislodge itself from the plug during a backfire. At that time I was having plug wire crosstalking problems and at night, it looked like a christmas tree in the dark. If one leaky plug wire comes in contact with another leaky plug wire this will cause all manner of backfiring and rough running. An ignition coil rarely fails, but when it does it usually happens when the coil gets hot and shorts out internally. When the coil is cold it may work fine. BTW: A distributer cap for a boat with an inboard engine MUST BE Marine Certified. Automotive distributer caps are NOT acceptible. | |
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|  08-01-2009, 07:57 PM | #4 | 
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	 |  Engine Stalling Problem 
			
			Thanks NoBozo for the info. I have to agree with you about the Ignition wires ! I have replaced in the 3 yrs I've owned the boat, and don't know when previous owner replaced, or if wire are original? The stalling and backfiring only starts after running boat for about 15minutes. When I initially start the boat it appears to run smooth, even under acceleration. Doesn't seem to be an issue. If the Distributor Cap and/or Rotor had corrosion wouldn't the stalling, running rough and back-firing behavior begin as soon as the engine was started ? Cap & Rotor being replaced next week with new parts. Not going to bother attempting to clean, as parts may be original ? Also, I've been reading that the fuel pump (electric MerCruiser in my case), can have problems with an internal diaphragm, causing improper flow and pressure of gas to the Carb. Under these circumstances the Carb would run 'lean'. I have been told when Carb runs lean and can cause 'back-fire' ! So we still have several possible issues causing the problem. Trying to take a one step approach, with the least costly first. Will let Forum know results. Oh...... I'll be on Winnie all next week, 8/8, with family and boat. If I need to get additional parts over vacation, I have heard of M & M Salvage in Meredith. I realize all their parts are used. Has anyone purchased from these folks ? Comments? Thanks, Bigdog | 
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|  08-01-2009, 09:05 PM | #5 | 
| Member Join Date: May 2007 Location: Southern NH 
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	 |  2nd thought 
			
			If the vent is clear I would lean towards electrical. Coil could be the problem. I would lean more towards that then the cap, rotor, wires or sparkplugs. They would tend to act up all the time and not just now and then. I myself  would change the pick up in the distributor first. Dont let the mechanic tell you that they are either good or bad. I personal have seen them work fine untill they get hot and then stop working. Once cold again it will work. I believe mercruiser has an update pickup because of this problem. Good luck
		 
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|  08-01-2009, 11:16 PM | #6 | 
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	 |  I have been told when Carb runs lean and can cause 'back-fire' ! 
			
			Cold engine should be on full choke. Rich mixture. Engine warms up, choke opens, mixture leans out. Vac. leak somewhere causing lean backfire and or stalling?
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|  08-02-2009, 07:45 AM | #7 | 
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			Had the boat out last weekend for first time this year - I had replaced the coil, the fuel lines and the "anit-siphon valve".  I ran for about 2 hours without stallling.  I hope it is fixed, but last time out it took longer than that to exhibit the problem.  Headed up to the big lake this weekend so I purchased Sea Tow insurance just in case and hope for the best.
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|  08-02-2009, 11:02 AM | #8 | 
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	 |  More On Distributer Cap 
			
			There is one more thing relative to the distributor cap that I forgot to mention.  Moisture.  Moisture inside the cap will be evident by condensed droplets of water inside the cap when the engine is cold.  The engine may run OK untill up to temperature, at which time the moisture wants to evaporate and turns into water vapor. Water vapor (fog) inside the cap is not conducive to smooth running.  Perhaps if you have "hosed down" the engine recently, or got the distributer wet somehow, this might have introduced some moisture.   BTW: Looking for spark plug wires Arcing under the hood at night is always easiest to spot when it's foggy or hazy.....moisture. My experience has been....the problem is almost Never as serious as it might seem. You are on the right track by looking at the least expensive solution because that is usually the correct one. | 
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|  08-03-2009, 09:47 PM | #9 | 
| Senior Member Join Date: Apr 2006 Location: Central MA-Gilford 
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	 |  Engine stalling problem 
			
			Well tomorrow I should know if my engine stalling, backfiring problem has been resolved. with the latest replacements of Distributor Cap & Rotor. (Hope marine techs thought to replace 'Pickup Wheel' in the Distributor?). All to be installed tomorrow, then a in-water test with marine techs. At least that's the plan.... If this does not correct the stalling and backfiring, then I guess I have to look deeper to the root cause??? Again, the engine runs smoothly for about 10 minutes. After the engine stalls and backfires, I can almost always start up right away, and run at wake speed, but that's all..... As soon as I begin to increase throttle, stalls again. After talking to a multitude of people about my engine problem, both here in this Forum and others friends, the following suggestions have been given as the possible issue. Came up with a list of 12 possible problems, not necessarily in any particular order. Gentlemen... Place your bets on your number !  1. Ignition module 2. Ignition wires - broken inside insulation and shorting out 3. Coil bad 4. Ignition Timing not set properly - Late timing 5. Electric fuel pump-faulty pressure loss 6. Water in fuel causing lean fuel condition 7. Carb Accelerator pump sticking 8, Choke open or sticking 9. Anti-syphon valve clogged 10. Firing order - Plugs not connected correctly to Distributor 11. Carb jets clogged 12. Bad Valve Last edited by bigdog; 08-03-2009 at 09:49 PM. Reason: spelling | 
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|  08-03-2009, 11:05 PM | #10 | 
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	 |  something else to try after your new parts 
			
			I would definately look at the fuel tank vent.This has a sign of a fuel tank not being able to vent. I would rule that out by disconnecting the fuel vent line temporarily while running under similar conditions that you have already done.This is a test that costs nothing.If the valve has failed and wont let the tank vent,It's like sucking out of a bottle.
		 
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|  08-04-2009, 08:40 AM | #11 | |
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	 |   Quote: 
 Easiest way to test for this problem is to crack open the gas cap when the boat starts stalling. If the boat restarts you've found the cause. | |
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| bigdog (08-04-2009)  | ||
|  08-04-2009, 10:57 AM | #12 | 
| Senior Member Join Date: May 2006 Location: Texas, Lake Ray Hubbard and NH, Long Island Winnipesaukee 
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	 |  something I haven't seen stated 
			
			Running a boat out of the water is not a good why to test how it is running especially if it a through hub exhaust..... by running it out of the water you take the back preasure of the engine exhaust system.... running on muffs is good if you are trying to start the boat for the first time in a while or, winterizing, and hey evening if you just but some new plugs in, but it is not a substition for running it in the water....
		 
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|  08-04-2009, 11:32 AM | #13 | 
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	 |  my vote #3 
			
			I have read this whole thread and sounds just like my fathers and my boat. Dads boat is gone so I can't check it but my solution was the coil. Run for a while then backfire with no power above idle. Would start right up if stalled.
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|  08-04-2009, 01:11 PM | #14 | 
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	 |   
			
			Hummm, always interesting to see us amateur mechanics voicing our opinions, so let me not be stifled,,, I’ll bet an extra thick frappe from Sawyers that its either the ignition coil or if it’s a Mercruiser then possibly the distributor module. My argument would be that if its running good at any point its probably not any of the other items discussed. Seems to me like a classic ignition coil problem, but having had those crappy Mercruiser distributer modules burn out, I wont rule that out. That said, some of the checks suggested are easy enough to work through and eliminate. Re-checking the firing order, checking the condition of the plug wires, unscrewing the gas cap, and replacing the fuel with known/new good gas are all easy and sensible things to do and probably should try. But I’m sticking to my prediction and I don’t give up my Sawyers coffee frappe without a fight, so I look forward to the outcome. Best of luck. | 
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|  08-04-2009, 04:27 PM | #15 | 
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	 |  Engine Stalling 
			
			XYR-700 I'll take that bet !  Make it 2 Sawyer coffee frappes ! All below have been performed: Checking the firing order, checking the condition of the plug wires, unscrewing the gas cap, and replacing the fuel with known/new, added Seafoam to gas. Today marine techs repalcing Dist Cap & Rotor. Next sstep 'coil' replacement ! After that, not sure what I'll do next, but defintely will NOT bring boat back to currrent repair shop. Stay tuned about progress.... Bigdog Last edited by bigdog; 08-04-2009 at 04:30 PM. Reason: spelling | 
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|  08-04-2009, 04:30 PM | #16 | 
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	 |   
			
			3 reputable mechanics down here also suggested the Coil on my OMC, one of them also talked about the Vent (told me to open the gas cap as soon as the boat dies to see if there is suction) as well as the Anti Siphon valve.  So, we replaced all, and threw in new Fuel Lines and a new filter/sep as well.  So, hopefully we are fixed, but may never know what the fix was.
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|  08-04-2009, 04:53 PM | #17 | 
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	 |  Engine stalling problem 
			
			Reporting back...... Just got off phone with marine techs, they replaced Dist Cap & Rotor and adjusted timing. They replaced plugs also, even after I told them not to do that, and that I had just put plugs in the engine ! What a bunch of clowns ! I've had it with these guys, and will never use them again ! BTW, They said the problem was defintely not the Coil ! He also checked the antisyphon tube. He stated it wasn't the Vent hose either. They said they performed an in-water test, and the engine is showing the same behavior, stalling, sputtering and backfiring. The Tech checked the Carb and said the bowl is not filling up with gas. Tech said he couldn't do a pressure test on fuel pump side, that his test gauge only reads up to 5psi or something. Sounds like he doesn't know what he's talking about? Long story short, he said engine is not getting the gas. They now said the problem is the electric fuel pump, and want $250 to replace this part, not including labor ! RIGHT ! I wasn't born yesterday ! Not giving them another penny after this fiasco ! Going to drag boat to Winnie this w/e during vacation to try to diagnose and fix myself... I may just fix boat with some plastic C4 ! Sorry venting !!!! Very frustrated what can I say. Thanks for all your help and suggestions. Bigdog | 
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|  08-04-2009, 05:44 PM | #18 | 
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	 |   
			
			Sounds like you'll need to find another/new reparable dealer/marina.   | 
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|  08-04-2009, 07:22 PM | #19 | 
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	 |   
			
			Cash for Clunkers .    Just kidding. BigDog..you have spent the rent on this problem.  The BOAT is not the problem.  Your Techs are taking advantage of you.  Go back and look at the posts.  Just about all the suggestions ...to solve the problem.... can be carried out by YOU....at almost no expense.  This problem is NOT complicated.  Unlike a computer.....It would be very difficult for you to Screw it Up....ie Do Damage to the engine or systems. If this was a Computer you were fooling around with in the dark, ....(without a basic knowledge) ...I would say ...You have no choice: LET ..some OTHER/NEW experts look at it...BUT this is a SIMPLE internal combustion engine. THEY replaced everything...............OR DID They. Take the boat home and look back over this years posts. I will go back to your earlier numbered list and will eliminate some of the possibilities right off. | 
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|  08-04-2009, 08:05 PM | #20 | |
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	 |   Quote: 
 1. Ignition module.....?? 2. Ignition wires - broken inside insulation and shorting out. Spark Plug Wires?? They are now new...YES? 3. Coil bad. MAYBE 4. Ignition Timing not set properly - Late timing. Timing does NOT CHANGE by itself. Timing once set is good for the life of the engine. Period. The timing is adjusted by "twisting" the distributer one way or the other and then tightening it back up. CHECK IT: Grab a hold of the distributer with both hands and try to twist it. IF it turns..then your timing is OFF because the clamp down screw is loose. If it's loose..come back here and ask how to fix it. 5. Electric fuel pump-faulty pressure loss. DO You KNOW that you HAVE an Electric fuel pump..??..or did someone just TELL you..?? My 5.7 Mercruiser V8 (1986) has a mechanical pump. 6. Water in fuel causing lean fuel condition. Water does NOT LEAN the mixture. It will just "WET" the spark plugs and stop the engine. 7. Carb Accelerator pump sticking. This only comes in to play when you GAS IT....pedal to the metal... 8, Choke open or sticking. Choke is supposed to be open when the engine is warm. It's automatic. Take off the "flame arrester" (looks like an air filter) and look at the choke..when it's COLD, .......and after it warm. It looks like a little door that is shut when cold. Good. When it warms up..the little door should be fully open. GOOD. 9. Anti-syphon valve clogged. In all my years (I'm 67) working on engines: I have NO IDEA what an Anti Syphon Valve is. 10. Firing order - Plugs not connected correctly to Distributor. If the engine runs at all.....this is unlikely. If Two plugs are miswired..switched..the engine will NEVER run smoothly. 11. Carb jets clogged. This IS Possable..ETHONAL. 12. Bad Valve. What valve? NOT Likely BIGDOG: Cheer up..You are getting close to the solution.   | |
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|  08-05-2009, 11:27 AM | #21 | 
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			Nobozo I did not know about the Anti-Siphon valve either, until a mechanic told me to check it. Apparently, what it does is prevents the tank from emptying inside your hull if you should develop a leak (at least what he told me). It is a 1 - way valve from the tank to the vent. If fuel runs out of the tank too fast, the valve will close and create a vacum in the tank. Mine was all crudded up with an off white crusty buildup, probably from ethanol. The Mechanic I was working with told me that this would make sense for my problem - because the boat will run fine at idle, but when you push the throttle down, once you burn off the fuel in the carb, you can't pump enough fuel back into the carb to keep it running above an idle becuase the valve creates a vacum lock in the tank. In my instance, if you let the boat sit for a half hour - it will run fine again - which would make sense as air gets back into the tank to break the vacum. I am no expert - just adding what limited knowledge I have to help a fellow boater. Hey BigDog - I carry a wrench that fits my drainplug on the boat at all times, much easier and quieter than the C-4   | 
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|  08-05-2009, 04:50 PM | #22 | 
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	 |   
			
			Nobozo, I would say that you're right on. But I'll add a thought on a couple of things on the list. The firing order should be right, the problem was there before  the plugs were changed. Will the ethanhol eat the diaphram in a mechanical fuel pump? I believe Bigdog's boat is a '96 so it could have an electric fuel pump. I borrowed my brothers coil to try 2 years ago. It fixed it. Ran great last year. Dies out this year. So there is interest in this topic for me. I'll admit the same about an anti siphon valve. Did they use them in '86? A distributor module will act just like running out of gas. Will stay tuned.
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|  08-05-2009, 04:58 PM | #23 | |
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	 |   Quote: 
 Thanks Joe for your response. It got me to thinking and got me off my butt to do some Googling and here is what I found that makes sense to me: Question: My fuel tank is higher than my engine. Do I need an anti-siphon valve? There is a small round valve installed just above the tank where the fuel line leaves the tank. Could this be some sort of anti-siphon valve? Answer: The valve to which you are referring is probably a small spring-loaded one-way check valve. The spring-loading on the valve is sufficient to prevent fuel from passing through it statically through a siphon (usually no more than 2 or 3 psi), but low enough so that the fuel pump can pull fuel through its mechanism while the engine is running. These check valves will sometimes create a problem with electric pumps, since they (electric pumps) are less forgiving of even slight increases in suction head than are mechanical pumps. If there is a wire connected to the valve on your boat, it is probably an electric solenoid valve that spring-loads closed whenever the ignition switch is turned off, and power is removed from the valve. These valves have the advantage of adding virtually no head loss to the suction side of the fuel pump, but they are vulnerable to malfunction, since they rely on electrical energy to hold them open. It is not at all clear to us that either of these valves is actually required by the Coast Guard. In our experience, most people rely on a manual valve to prevent fuel from passing from their fuel tanks when the boat is left unattended. - Updated: January 5, 2004 ------------------------------------------------------- My take (NB): In Short; This valve is a TWO STAGE valve allowing gas to be Sucked through it by the fuel pump, but will NOT allow fuel to "Siphon" out "on it's own". Thanks again Joe for a teachable moment. I learn something new every day. | |
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|  08-05-2009, 08:57 PM | #24 | 
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	 |  Engine Stalling 
			
			Jersey Joe,  Your explanation describes my engine symptoms exactly ! However the marine tech said he checked the A.S.V today and it appears to be working as it should and is not obstructed. I did not examine myslef, so I cannot confirm. Also love your comment and humor about keeping a wrench that fits my drainplug, rather than my C-4 alternative ! What can I say, I like things that go BANG ! NoBozo, Your discertation about the A.S.V. was very accurately described perfectly ! Thanks for educating the rest of us who may not understand how this part functions. | 
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|  08-05-2009, 09:02 PM | #25 | 
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	 |  Engine stalling 
			
			Well… here’s the most recent  update…. At the advice of my Marine mechanics, they replaced my Distributor Cap, Rotor, and checked the ignition Timing. BTW, the Cap & Rotor looked almost ‘new’, with no signs of corrosions whatsoever. Timing was right on ! Mechanic said he removed Anti-Siphon Valve and inspected and that it looked good, and ball inside was not sticking. I guess I have to believe him, but who know if he wasn’t just giving me lip service? I did look at the ASV fitting and it may have been removed. They took the boat to a small lake nearby the shop to give it a in-water test. Within a short amount of time as they gave full throttle, the engine began to cough, backfire and finally stall. There they were these 2 guys in the middle of the lake with the boat stalled. I wished I could have seen the look on their faces ! HA ! After stalling, one mechanic checked the Carb bowl and it was totally empty of gas. After a few minutes, they were able to restart the boat, and noticed that the Carb bowl refilled with gas. They ran at below wake speed and made it back to the ramp. They are now convinced that the problem is related to the ‘electric fuel pump’. And for another $350, would order the part, install, and I’d be in business. Not wanting these two geniuses to work on my boat another minute, I picked up the boat and brought home this morning. I’m out more money for unnecessary repairs, and a boat which is still not working, and just before vacation ! I now do believe the problem could be in fact fuel related, whether it is the ‘electric fuel pump’ or not remains to be seen. The only way to determine if the fuel pump is defective would be to perform a pressure check. Apparently, the mechanics could not do a pressure test because their pressure gauge they have starts reading at 5lbs. I believe the electric fuel pump pressure puts out between 3-5lbs. So short of buying and installing a new fuel pump to test this theory, I will have to wait to take to a marine shop which can perform this test with the correct equipment. Saturday morning I begin my 1 wk vacation in Meredith, can’t wait ! I will be towing my boat up to the lake for the week, and hopefully diagnose during this time. One way or another, I will be using my boat this vacation, even if it means sitting in my boat, anchored just off-shore ! Wave on your way by !  Thanks for everyone’s feedback. This has been a great Forum Thread and provided me a wealth of information. I know a lot more now than when I began this quest. Lessons learned ! Bigdog | 
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|  08-05-2009, 10:12 PM | #26 | 
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			Oh BD I feel for you.I also know that somehow you will get this resolved for or during your vaca.Keep your chin up.It sounds like your on the right track with the fuel issue.
		 
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|  08-05-2009, 10:58 PM | #27 | 
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	 |  $350  sounds crazy for a fuel pump,,, 
			
			So sorry, sounds like you have been the victim of lousy mechanics and an unethical business. I can only tell you what I would do from this point. First, buy the coil, its very inexpensive and easy to install and will eliminate it from your list. Next, run the boat with the gas cap off, that way there is no question about the vent, or valve, or anything on that end. If it still doesn’t run, disconnect the fuel line from the main tank and plug it, and then get your hands on a portable tank, again its cheap and will flat out eliminate any concern about kinked lines, blocked pickups, or anything to do with the tank. At this point its either going to run or your going to know your down to fuel pump, or distributor module and/or ignition module. So if your still chasing it, you will again need to run it until it stops and determine if its actually “running dry” or loosing ignition. The “running dry” theory should very easy to determine, add a simple fuel pressure gauge before the carb, you will know immediately if there is no fuel pressure, you have a bad pump. If there is pressure, then I’m going to rule out the carb as if it ever runs well, but only acts up when hot, you probably back to an ignition problem, so if it’s a Mercruiser, I would pop for distributor module, I’ve had several die on me and its my understanding that its one of the most commonly sold parts. My money (sorry - frappe) is still on the coil, but I reserve the right to switch to the distributor module at any time,,, Make a plan, keep it simple, don’t go looking for things that are not likely problems before eliminating the ones that are likely, and stick to the plan and you will get it resolved. Keep us posted. | 
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